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Measures to Reduce Environmental Impact

CO2 Emissions Intensity

Also known as the CO2 emissions coefficient, CO2 emissions intensity refers to the volume of CO2 emitted from a fixed amount of business activities. We calculate CO2 emissions intensity by dividing CO2 emissions converted from electricity, natural gas, and other energy needed in manufacturing using fixed coefficients by plant processing volume. This is used as a general indicator of energy conservation because it is unaffected by changes in sales or production volume.

Four plants (per yen of processing)

Four plants (per yen of processing)
(g-CO2/yen)
  2020 2021 2022 2023
Four plants (per yen of processing) 1.99 2.02 2.08 1.68

Quantitative Changes

The head office, Sales Group, and four plants are striving to conserve energy through means such as adopting high-fficiency equipment. We’re also striving to reduce industrial waste and increase recycling rates. While processing volume increased in FY2023, we were able to improve CO2 emissions intensity by improving plant efficiency. Although industrial waste emissions decreased, the recycling rate was 98.2%.

Electricity use

Electricity use
(Thousand kWh)
    2020 2021 2022 2023
Four plants Osaka Plant 10,400 10,330 11,784 11,801
Tokyo Plant 6,514 6,993 7,771 8,083
Nara Plant 3,716 3,893 3,782 3,446
Ibaraki Plant 2,237 2,213 2,405 2,396
Total 22,868 23,429 25,741 25,726
Headquarters and sales as a whole 776 803 802 1,013
Companywide Total 23,644 24,232 26,543 26,739

Recycling of industrial waste

Each plant recycles as much industrial waste as possible in an effort to reduce the amount of waste ultimately disposed of. Part of the industrial waste from the loss of manufacturing paper and chemical product packaging, and part of the packaging materials that were used as raw and subsidiary materials are now reused in the market as recycled packaging materials, etc. Some industrial waste that cannot be recycled is recycled into solid fuels and other useful resources.

Recycling of industrial waste
  • Industrial waste such as used paper and polythene film is recycled and reused.

Volume of industrial waste recycled

(t)
    2020 2021 2022 2023
Four plants Osaka Plant 5,729 5,430 5,605 5,882
Tokyo Plant 4,433 4,845 4,546 4,645
Nara Plant 6,998 7,681 7,381 6,239
Ibaraki Plant 433 388 381 378
  Total 17,592 18,344 17,913 17,144

Recycling rate

(%)
    2020 2021 2022 2023
Four plants Osaka Plant 99.1 99.1 99.1 95.0
Tokyo Plant 100 99.9 99.9 99.9
Nara Plant 99.9 99.9 99.9 99.9
Ibaraki Plant 99.9 99.9 99.9 99.9
  Total 99.7 99.7 99.7 98.2

Final waste treatment volume

(t)
    2020 2021 2022 2023
Four plants Osaka Plant 53 48 49 308
Tokyo Plant 0 7 4 2
Nara Plant 7 7 7 7
Ibaraki Plant 0 0 0 0
  Total 61 63 60 317

Appropriate Management of Chemical Substances

The chemical substances we use in manufacturing processes are suitably managed pursuant to the Act on Confirmation, etc. of Release Amounts of Specific Chemical Substances in the Environment and Promotion of Improvements to the Management Thereof (PRTR Act). In addition, in bag and carton production, we are making steady progress on switching to safe adhesives free of restricted chemical substances. In FY2023, we reduced the volume of substances subject to the PRTR Act by 14%.

Volumes of Type I designated chemical substances under the PRTR Act (total for all four plants)

(t)
Subject chemical substances Material in which included 2020 2021 2022 2023
Toluene Adhesives 0.8 0.0 0.0 0.0
Xylene Adhesives 0.0 0.0 0.0 0.0
Phthalates Adhesives 0.2 0.0 0.0 0.0
Boric acid and compounds thereof Adhesives 1.6 1.6 1.4 1.2
Monochlorobenzene Adhesives 0.8 0.0 0.0 0.0
Dichloromethane Offset-printing cleaning solution 0.0 0.0 0.0 0.0
1,2-Dichloropropane Offset-printing cleaning solution 0.0 0.0 0.0 0.0
Total 3.4 1.6 1.4 1.2

Putting Water Resources to More Effective Use

The water used at the Tokyo Plant for washing printing ink, paint, and adhesives in the manufacturing process is recycled using a water treatment facility for use as toilet flushing water. This helps conserve tap water and counters water shortages by making more efficient use of our limited water resources.

The Tokyo Plant water treatment facility
The Tokyo Plant water treatment facility

Eco-friendly Printing Ink

We offer a full lineup of eco-friendly printing ink for use with packaging materials. This makes it possible to contribute to a carbon-zero society by switching from ordinary inks, made using petroleum-based compound resins and organic solvents, to inks made from biomass materials and water-based inks that use no organic solvents.

Eco-friendly Printing Plastic Bags

To reduce use of petroleum-based compound resins in plastic bags, we’re expanding our lineup of biomass materials. We currently offer 13 types of products that have earned biomass mark certification from the Japan Organics Recycling Association.

Participation in CLOMA

There are calls worldwide to promote efforts to identify solutions for the issue of ocean plastic waste, a new issue recognized on a global scale. In response, the Japan Clean Ocean Material Alliance (CLOMA) was launched in January 2019 to promote innovation by strengthening joint efforts among a wide range of parties across industry boundaries and by pooling their technologies and expertise. Since then, we’ve participated in CLOMA’s activities as a core member, mainly by proposing use of paper materials as alternatives to plastic products. We plan to maintain our efforts in related areas, including developing new eco-friendly packages and building systems to help realize a circular economy by exchanging information and working with other CLOMA members.

CLOMA

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